Customised Solutions

Technical Ceramics

Your application, our experience - Benefit from customised components according to your requirements, even in large quantities.

ApplicationsSolutions in use

Thermostat Components
Our ceramic thermostat components are used to protect electrical appliances at high temperatures and for efficient process control. Our ceramic pins and thermostat housings are mainly used in household appliances with thermal controls. We manufacture these components in large quantities for our customers. Thanks to our hard machining and our in-house developed automatic sorting and high-performance cameras, it is possible to maintain the tightest tolerances required for smooth automatic assembly.
Valve and Control Technology
Ceramic valve components enable the safe operation of valves under high temperature and pressure loads, as well as aggressive media. The prerequisites for this are our high-performance materials and high-precision, automated grinding technology with subsequent surface optimization. We also use automation solutions specially designed for our customers to ensure efficient production.
Pipe Filters
Ceramic components can be used in filters for pipes, roll-your-own and e-cigarettes. We offer you precisely manufactured components in large quantities and are happy to develop customer-specific designs.
Ceramic Valve Components
Whether for standard or customer-specific applications, we manufacture sealing discs from high-purity materials in addition to the usual materials on the market. For complex dosing tasks, such as in laboratory technology and food processing, we also produce sealing discs in small and medium quantities. Rauschert sealing discs are characterized by high quality and guarantee trouble-free function in the application.
Welding Technology
For our customers in ship and bridge building, we manufacture ceramic weld pool fuses that are precisely tailored to single-side welding. Our materials, dense or porous, are specially designed for thermal shock resistance. In addition to ceramic components, we also manufacture complete components with mounting on aluminium foils. We offer a broad standard range as well as customised solutions for special requirements.
Honeycomb Ceramics
For special small quantity applications, we produce honeycomb bodies with a cell structure of up to 600 csi and diameters or edge lengths of up to 150 mm. In addition to the classic materials, we also have specific special cordierites in our range that are suitable as substrates for coating with catalytically active layers.
Radiator Panels
Our radiator panels are ideal for industrial drying systems and decentralized gas heating systems. At Rauschert, we also manufacture very large dimensions of up to 300 mm in diameter, which makes installation much easier for our customers. Thanks to our in-house toolmaking department, we can flexibly realise special geometries according to customer requirements.

Advantages

Why Rauschert

Wide range of materials and forming processes

With a wide range of ceramic materials and all common forming processes , we can offer an enormous variety of ceramic components for a wide range of applications.

Flexible Material Combinations

Through a ceramic-appropriate design and integration into hybrid components with metal or plastic, the positive material properties of various materials can be optimally combined and compensated. This increases the versatility and functionality of the products.

Highest Quality Standard

Sensitised employees and process-accompanying controls with state-of-the-art measuring tools help us ensure that our customers' desired product requirements are met. To achieve this in an economical way, we also use specially designed automated systems.

High Security of Supply

Thanks to high in-house value creation with proprietary material formulations, material processing, tool manufacturing, and automation technology at multiple locations, we offer our customers a high level of supply security.

Weight Reduction

Compared to most metals, ceramic components have a lower density, resulting in reduced component weight. This is particularly advantageous in applications where weight plays a critical role.

Environmental Friendliness

Rauschert relies on a significant and continuously increasing share of self-generated photovoltaic power in its manufacturing processes. This leads to a reduced carbon footprint for ceramic products. Additionally, recyclability enables environmentally friendly disposal.

Materials

the right base

The right choice of material is the foundation for your component. That is why our experienced Technical Ceramics team will provide you with comprehensive advice right from the selection of the ceramic material. We take into account all the relevant features of your desired component and focus on the optimum material right from the start.

Rauschert offers one of the most comprehensive ranges of materials in the ceramics industry. We can develop and manufacture components from almost all oxide ceramics, non-oxide ceramics and silicate ceramics materials. We work with our own formulations and produce the ceramic materials in our own processing plants.

Find out more about our materials! Below you will find an overview of the materials we mainly work with in the field of technical ceramics. Are you looking for an alternative? No problem, just contact us or continue reading here.

Aluminium Oxide 99,7% und 99,9%
Aluminium Oxide 96% (white, brown)
Aluminium Oxide C130, C510, C780
Zirconium Oxide MgPSZ, Zirconium Oxide YSZ
Composite Ceramics ATZ and ZTA
Aluminium Titanate
Silicium Nitride, also electrically conductive
Nitride-bonded Silicon Nitride
Steatite

Technologies

How we solve this

We have an extensive range of technologies that covers the entire value chain in the manufacture of ceramic components. In the Engineering Ceramics division, we use these manufacturing methods in particular:

Rauschert – Engineering Ceramics: Uniaxial Pressing

Details on this technology

Rauschert – Engineering Ceramics: Isostatic Pressing

Details on this technology

Rauschert – Engineering Ceramics: Injection Moulding

Details on this technology

Rauschert – Engineering Ceramics: Extrusion

Details on this technology

Rauschert – Engineering Ceramics: Green Machining

Rauschert – Engineering Ceramics: Precision Machining

Rauschert – Engineering Ceramics: Additional manufacturing possibilities

Technical Ceramics

Solving Challenges

Our technical ceramic components are characterised by exceptional hardness, a long service life and resistance to high temperatures and aggressive chemicals. Through innovative hybrid constructions with metal or plastic, we offer solutions with optimised material properties and reduced weight. Thanks to the use of photovoltaic electricity in production, our ceramic products have a lower carbon footprint and can be disposed of and recycled in an environmentally friendly way.

With a comprehensive range of ceramic materials and high-precision manufacturing, we develop customised components for a wide variety of applications. Our international production, with a mainly European focus, enables high supply security and competitive prices.

Whether in household appliances, heating technology, laboratory technology or in ship and bridge building - our ceramic solutions impress with their performance and efficiency. Rely on Rauschert for technological challenges.
We are happy to support you in your project and work with you to implement high-quality and sustainable technical solutions. Get in touch with us!